TROUBLESHOOTING


1 Troubleshooting the SmartLF scanner

The fact that a large format colour scanner and indeed a document scanner of any size needs a little maintenance from time to time is very often ignored.  The good news is that maintenance takes just a few minutes and will be rewarded by much better scans and copies.   Regular daily maintenance should involve the Normalisation process but some of the other issues listed below can also occur through rough handling but can nomrally be fixed by following the maintenance procedures.

camera to camera consistency (stripes in the copy)
camera to camera stitch
grey or off-white backgrounds in colour or greyscale copies
colour performance
speed issues
copy size slightly larger or smaller than the original

Cx 40 scanners do not have have a tendency to suffer LEFT/RIGHT stitch disturbance because their optical resolution does not rely on magnification which is affected by document creases and folds.

camera to camera consistency


The Gx 42 contains 5 cameras and the Gx 25 three. The 
Cx 40 scanner also contains 5 optical sensor devices.  If the copy or scan file shows some colour differences at intervals of a 1/5 or  a 1/3 across the scanner then it will most probably be due to the following:

Reason#1: The temperature inside the scanner has not stabilised properly because the device has not been allowed to warm up.
Remedy: Leave the scanner switched on for 1 hour and then re-normalise with clean white paper using the Gx Utilities or Cx Utilities programs.

Reason#2: The scanner is already warm but was last normalised for a different room temperature (different by  > +/- 5 degrees C)
Remedy: Use Gx  or Cx Utilities to normalise the scanner at the working room temperature.

NOTE: These actions are considered part of routine scanner maintenance.  For black and white scanning they are not so important.  The picture below is an example of the effect produced by not normalising the scanner at the appropriate time i.e. when it and the room temperature is stable.  




camera to camera stitch


The Gx 42 and Gx 25 contain multiple cameras.  If the copy or scan file show problems with thin lines or edges of objects at intervals of a 1/5 or  a 1/3 across the scanner then it will most probably be due to a camera stitch issue:

FRONT/ BACK

If horizontal lines, for example the rim of the glass (see picture to right) is displaced in the direction of paper movement this will indicate a Front/ Back stitch error.

There may, or may not be a Left/Right error at this camera intersection as these are not so easy to spot unless there is a diagonal line discontinuity or distortion of an object of recognisable shape e.g. a circle on the original document at this point.

Reason:  The scanner may have been handled roughly or subjected to intense temperature changes recently. However, this effect is hardly ever serious and can be repaired with some simple maintenance (electronic) using the Stitch Target included with the scanner.
Remedy: Use Gx Utilities to re-stitch the scanner at this room temperature after the unit has been switched on for 1 hour  This process will take about 3 minutes.

NOTE:  The maintenance procedure described above will repair stitch problems caused by camera misalignment. Stitch irregularities can also be caused by irregularities in the document or the passage of the document through the scanner.

Cx 40 scanners require re-stitching in a similar way using the Cx Utilities program.   For stitch maintenance to be most effective Cx 40 scanners should also be allowed to adjust to room temperature before carrying out routine maintenance.

Cx 40 scanners do not have have a tendency to suffer LEFT/RIGHT stitch disturbance because their optical resolution does not rely on magnification which is affected by document creases and folds.



False stitch diagnosis

LEFT/ RIGHT

If diagonal lines have been broken, shapes have been distorted (overlapping left right) or picture data is repeated (cameras moved apart) but horizontal data is not affected, this indicates that the scanner needs left/ right stitch maintenance.

Reason: As above, although maintenance for this type of stitch effect is more rare.  See the example above (cameras too far apart).  
Remedy: Use Gx Utilities to re-stitch the scanner at this room temperature after the unit has been switched on for 1 hour  This process will take about 3 minutes.

Cx 40 scanners do not have have a tendency to suffer LEFT/RIGHT stitch disturbance because their optical resolution does not rely on magnification which is affected by document creases and folds.


FALSE DIAGNOSES

For Gx series CCD scanners 'paper 
lifting optical effects' caused by heavy creasing or folds can be often be confused with a permanent LEFT/ RIGHT camera problem.   Check the maintenance level of the scanner by scanning the flat stitch target BEFORE re-stitching the scanner.
Remedy: flatten the document and re-copy or scan

For Cx 40 scanners the majority of false alarm stitch diagnoses arise from evidence of FRONT/ BACK stitch effects in the copy or scan.  In this model of scanner there are two main causes:

Reason#1:
Paper lifting, heavy creasing or folds can cause irregular paper velocity between sensor lines
Remedy: flatten the document and re-copy or scan

Reason#2: Thick, heavy documents suddenly meeting rear roller can cause unexpected document speed reduction and
irregular paper velocity between sensor lines
Remedy: rescan the document, rotate the document and/ or slow the copy speed down

NOTE: For more detailed information on camera stitching please refer to the service manual for the relevant scanner model.





grey or off-white backgrounds in colour or greyscale copies




The background of a technical drawing when copied as a greyscale or colour document may appear slightly grey (plan copier output) or off-white (newspapers).  In extreme cases there may be varying levels of grey corresponding to the separate cameras (Gx Series) or CIS arrays (Cx 40) making up the scanner.

Reason#1: The scanner is not fully warmed up or the scanner was last normalised at a very different room temperature.
Remedy: Allow 1 hour then re-normalise using the normalisation target supplied and the scanner Utilities program.

Reason#2:  The standard normalisation target supplied with the scanner or paper used to normalise the scanner is whiter than the background of the document being copied or scanned.
Remedy: Allow 1 hour (if recently switched on) and then re-normalise using paper closer in whiteness to the document being copied using the Utilities program
OR
use the brightness control to lighten the image

Reason#3:  The document uses a non-white paper.
Remedy:  Copy the document in black and white mode if colours are non-essential.
See the Tutorial - Copying



colour performance

SmartLF All-in-One relies on the Microsoft Windows printer and its colour management profiles for the colours generated in the copies it produces.  If the colour performance is not satisfactory it may be necessary to change to a higher specification media.  Matt coated papers generally give very good results for CAD and general technical work but photos require photo-gloss or satin-gloss papers.

For better colour accuracy it could be worth considering the CopySmart product available as an additional cost option from Colortrac.  This software has an internal colour profiling system based around IT8 targets and is also due to have support for the Eye-One Gretag MacBeth colour spectrophotometer (last quarter of 2007).



speed issues


SmartLF All-in-One can only begin printing the copy from the original once the complete file has been processed and sent to the Windows printer.  The time to start printing is heavily related to the processor speed and amount of RAM (random access memory) inside the computer and the Image detail requested in SmartLF's Image Controls section.   A black and white D or A1 size landscape copy at 200 dpi will normally start about 5 seconds after scanning completes on a 2.4 GHz XP computer with 512MB RAM.   

For best copy performance enable the 'Spool print documents so program finishes faster' and 'Start printing immediately' radio buttons.





copy slightly larger or smaller than the original

SmartLF All-in-One unlike many standard Windows printer compatible applications is specifically designed to preserve the size of the original.  If the size of the copy is smaller or larger than the original in the paper direction or across the scan width this could indicate the scanner may need attention by a qualified service technician.


2 Troubleshooting SmartLF All-in-One

SmartLF All-in-One software relies on Windows printer drivers for copying to large format printers.  Install the driver following the manufacturer's instructions.  The printer may be connected either by USB2 or by Ethernet.  Common problems encountered when copying with SmartLF All-in-One are as follows:

copies taking too long to print
changing the copy quality
discoloured areas to sides of the copy
blueprints copies are not being copied cleanly
colour match to original is not close enough
lines in the copy not on the original
 

copies taking too long to print

The largest factor affecting the time taken to copy is over-specifying the Image detail or resolution used by the smartLF scanner.  For all general copying we recommend you use 200 dpi.  Raising the dpi to 400 dpi will increase the amount of time the computer spends preparing the data to send to the Windows printer driver.  Generally it is a good idea to maintain the printer quality at normal to high unless you have a lot of draft black and white copies to make.  


changing the copy quality

Copy quality is affected by the scanner Image detail and the printer quality.  We recommend that the printer quality is not changed and maintained at normal to high.  For very small detail in an original it will be necessary to raise the Image detail in the SmartLF All-in-one Image control settings.  image controls


discoloured areas to side of copy


These are produced when the scanner copies the roller around the sides of the original.  This can be avoided by switching on Auto Size.  Alternatively make a file of the orignal using the Crop function preview & crop



blueprint copies are not being copied cleanly

For efficient semi-automatic cleanup of variable backgrounds select Adaptive Black & White Thresholding and enable the Aggressive radio button


colour match to original is not close enough


SmartLF All-in-One does not employ colour profiling and colour management as part of its workflow.


lines in the copy not in the original


This is most probably due to dirt on the glass OR DIRT ON THE GLASS WHEN THE SCANNER WAS NORMALISED. Clean the glass with a lint-free cloth and a suitable good quality glass cleaner and then re-normalise using the Utilities program for your scanner.